Rack
Inspections

Even the strongest warehouse racking is put under constant stress from daily use. Forklift impacts, heavy loads, and regular wear can all compromise the structural integrity of your system over time. That’s why the Storage Equipment Manufacturers Association (SEMA) standards require rack inspections at least once a year.

At Ikon, we provide professional rack inspections that help you stay compliant, protect your workforce, and extend the lifespan of your storage equipment. Inspections are a simple, proactive step that prevents accidents, reduces costly repairs, and keeps your facility running safely and efficiently.

Why Rack Inspections Are Essential

Unchecked damage to racking systems can lead to:

• Injury to staff from falling stock or collapses.
• Damage to inventory through instability or failed beams.
• Liability claims if safety standards are not upheld.
• Downtime and costly repairs due to preventable failures.

Regular inspections ensure that your storage systems meet health and safety obligations while giving you peace of mind that your warehouse is operating at its safest.

Common Racking Issues Identified in Inspections

During an inspection, our qualified experts look for issues that may not be obvious during daily operations, including:

• Loose or missing connectors – compromising stability.
• Bent or damaged beams – reducing load capacity.
• Cracked welds – weakening structural joints.
• Leaning or misaligned sections – increasing collapse risk.
• Wear, corrosion, or fatigue – undermining long-term safety.

Spotting these issues early allows for targeted maintenance and repairs, preventing small problems from becoming costly hazards.

Benefits of Professional Rack Inspections

1. Protect Staff & Inventory – By identifying and addressing hazards, inspections keep your workforce safe and prevent damage to valuable stock.
2. Ensure Compliance – Regular inspections demonstrate compliance with SEMA guidelines, HSE recommendations, and workplace safety laws, helping you avoid penalties.
3. Extend Racking Lifespan – Routine inspections highlight areas of wear before they worsen, helping you get the most out of your investment.
4. Reduce Costs & Downtime – Preventative action is always cheaper than reactive repairs. Inspections minimise the risk of sudden failures that disrupt operations.
5. Independent Expertise – Ikon inspectors provide clear, impartial reports with actionable recommendations, ensuring full transparency and reliability.

How Ikon Rack Inspections Work

1. Initial Consultation – We assess your warehouse layout, usage patterns, and risk areas.
2. On-Site Inspection – A qualified inspector checks racking systems against SEMA standards.
3. Detailed Report – You receive a clear, easy-to-understand report categorising risks and suggested actions.
4. Action Plan – We advise on urgent repairs, recommended maintenance, and long-term improvements.
5. Ongoing Support – Regular follow-up inspections ensure your racking remains safe and compliant.

Industries That Benefit from Rack Inspections

Rack inspections are vital in any industry using pallet racking, shelving, or mezzanine systems, including:

• Warehousing & Distribution – High forklift traffic and heavy loads.
• Manufacturing – Raw material and component storage.
• Retail & Wholesale – Large volumes of stock in backrooms and warehouses.
• Food & Beverage – Racking in chilled or frozen environments subject to wear.
• E-Commerce – Fast-moving operations with frequent picking and pallet movement.

Wherever racking is used, inspections keep facilities safer and more efficient.